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  펄스UV경화 시스템 (PULSE UV)

 

 

Home > Pluse UV System > Pulse UV Curing (펄스UV경화)  

 

 

     

 

 

소형 펄스 UV (PULSE UV) 경화 시스템 (RC-700)

 

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FEATURES

 

• Compact, light weight, Pulse UV Lamp Housing

• Modular System Design

• High intensity Serpentine UV/Visible Pulse UV Lamp

• Fast, low heat curing with Instant On/Off Control

• No toxic materials such as mercury or microwaves are involved

 

APPLICATIONS

 

• Inkjet Printers

• Lens Manufacturing

• Medical Device Assembly

• Electronics Assembly

• Narrow Web Exposure

• Optical Parts

 

GENERAL DESCRIPTION

 

Model RC-700 Ultraviolet/Visible Curing System is a modular light source designed to provide a broad spectrum of high peak intensity UV, ranging from 200 to 1000 nanometers wavelength. The RC-700 provides many significant benefits for demanding curing applications, such as a small light weight lamp housing, unique serpentine Pulse UV Lamp and system modularity for ease of integration and process control. The complete system consists of a controller, lamp housing assembly with Pulse UV Lamp, auxiliary unit and cooling air blower kit.

 

Pulse UV Lamp

 

The RC-700 clear fused quartz Pulse UV Lamp has been designed to provide high intensity, UV/Visible light in a small optical area of 3" x 1". The unique serpentine lamp design has a 10" arc length to maximize UV output for rapid cures.

 

 

 

Lamp Housing

 

The compact size of the Lamp Housing is ideal for applications where the UV source must be mounted either on a moving surface (X-Y table) or in applications where the curing area requires a small focused optical footprint: 3" x 1". 6-foot cabling connects the Lamp Housing to the Auxiliary Unit. For operator safety, an interlock will prohibit firing of the Pulse UV Lamp if the Lamp Housing cover is removed.

 

Controller

 

The controller is the main unit providing 600 watts of power to the Lamp Housing, as well as operator front panel controls. Curing time may be set using either a TIMED MODE (user adjustable programmable timer, 0.1 to 99 sec) or in a CONTINUOUS MODE (120 pulses/sec). Additional flexibility is provided with a remote front panel I/O interface such as an external footswitch or programmable logic controller (PLC). Mains line voltage is switch selectable for 120/220 Vrms.

 

Blower Kit

 

The Lamp Housing has been designed for continuous forced air cooling to insure Pulse UV Lamp temperature is maintained during operation. The external Blower Kit provides the require air cooling and consists of a blower, flexible air ducting, clamps and a mains power cord.

Safety and Environmental Benefits of Pulsed UV/Visible Systems

Like all of Xenon Corporation’s curing systems, Model RC-700 is mercury free. The pulsed UV process is environmentally benign since it does not create or use volatile organic compounds (VOCs) or create suspended airborne particulates.

 

SPECIFICATION

All specifications are typical unless otherwise noted (Tambient @ +25°C, Vinput = 120 Vrms, blower operating)

System Units

Pulse UV Lamp Housing

Pulse UV Lamp Housing with serpentine UV/Visible Pulse UV Lamp

Controller

Pulse UV Lamp Power and Front Panel Operator Controls

Blower kit

Provides cooling air to Lamp Housing

 

Pulse UV Lamp Housing

Pulse UV Lamp

 

  Type

Serpentine, Type C, Clear Fused Quartz

  Length

254 mm (10") arc length

  Spectral wavelength

200 -1100 nm

UV Light Footprint

76.2 mm x 25.4 mm area (3.00" x 1.00")

UV Light from Window

9.52 mm (0.375") from window face  

Window Opening  

101.6 mm x 82.55 mm (4.00" x 3.25")  

Reflector Type

Multi-angled segmented; field replaceable

Cooling

From external blower

Air Inlet

63.5 mm (2.5") diameter

Safety Interlockking spa

Pulse UV Lamp high voltage disabled when cover removed

Outline Dimensions

8.9 mm x 14.6 mm x 22.2 mm (H x W x L)

(3.50" x 5.75" x 8.75")

Interconnecting cable

6-feet, attached to Pulse UV Lamp housing (lamp control and high voltage)

 

Auxiliary Unit

Outline Dimensions

17.9 mm x 11.7 mm x 22.37 mm (7.06" x 4.62" x 8.81")

Weight

6.14 kg (13.5 pounds)

 

Controller

Power Input

120 Vrms, 50/60 Hz, 5 amperes; switchable to 220 Vrms 50/60 Hz 2.5 amperes with rear panel switch

Power Output

600 watts

Cooling

Internal fan activated with mains power ON

Duty Cycle

100%

Front Panel Controls

 

  System Power

Power ON/OFF Switch

  Pulse UV Lamp Control

 

    Start Button

Initiates curing operation

    Mode Control

Selects timed or continuous operation

    Timer  

Sets curing time (0.1 to 99.9 seconds)

  Front Panel Displays

 

    Power ON

Indicator light

    Curing ON

Indicator light - curing in progress

    Curing Time

LED display showing selected curing time

  I/O Connector

Connects external control signals for (1) remote interlock; (2) remote start (footswitch); (3) remote operation (Programmable Control Logic)

  Outline Dimensions

247.65 mm x 201.7 mm x 407.9 mm (H x W x D)

(9.75 inches x 7.94 inches x 16.06 inches)

  Weight

25 kg (55 lbs)

 

OPERATING ENVIRONMENT

  Temperature, ambient

0 - 40°C (32°F - 104°F )

  Relative humidity

10 - 80% (non-condensing)

Notice : Specifications subject to change without notice.

 

 

 

APPEARENCE & DRAWING

 

 

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Model RC-700 Lamp Housing

 

 

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Figure 1 . Outline Drawing, Model RC-700 Controller

 

 

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Figure 2. Outline drawing, Model RC-700 Auxiliary Unit

 

 

 

 

 

 

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FEATURED PRODUCTS

 

 

◎  UV CURING SYSTEM

   ◎   INFRARED DRYING SYSTEM

   ◎  PULSE UV SYSTEM

◎  OPTICAL INSTRUMENTS

   ◎   PHOTONIC SINTERING SYSTEM

   ◎  X-UV SYSTEM

◎  SOLAR SIMULATION SYSTEM

   ◎   WEATHER / FADE TESTING SYSTEM

   ◎  PULSE UV STERILIZATION SYSTEM

◎  XENON IRRADIATION SYSTEM

   ◎   ENGINEERING

   ◎  INSPECTION SYSTEM

◎  LIGHT SOURCE

   ◎   PHOTONIC ACTIVATION SYSTEM